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CASE STUDY

American Battle Monuments Commission Water Storage Tanks, Manila

Two deteriorated 400,000 gal reinforced concrete tanks that supply irrigation water to the American Cemetery in Manila were lined with a structural glass FRP system from QuakeWrap® instead of being replaced.

  • PRODUCT: WET LAYUP GFRP
  • APPLICATION: WATER STORAGE TANKS
  • INDUSTRY: GOVERNMENT
Interior of a concrete water storage tank with its walls, columns and roof beams lined with FRP
75% saved compared with replacing the tanks
tanks lined
2
capacity of each tank
400,000 gal
saved vs. replacement
75%
certified glass FRP laminate
NSF 61

Project Details

OWNER
American Battle Monuments Commission (ABMC)
LOCATION
American Cemetery, Manila, Philippines
STRUCTURE
Two reinforced concrete irrigation water storage tanks, 400,000 gal each, about 20 m (65 ft) across, with interior columns and roof beams
QUAKEWRAP® SYSTEM
Wet layup glass FRP lining, NSF/ANSI 61 certified (QuakeWrap® B2610G dual-layer glass fabric, woven with a chopped mat)
FRP SYSTEM AND MATERIALS
QuakeWrap, Inc.
PROJECT MANAGEMENT
Gary Kaye Design, Phoenix, Arizona
INSTALLER
Well-Built, Quezon City, Philippines
CASE STUDY PUBLISHED
November 2022

01 · THE CHALLENGE

Deteriorated Tanks Headed for Replacement

The American Cemetery in Manila is administered by the American Battle Monuments Commission. It holds soldiers who fell in World War II and is of high historic value.

Irrigation water for the cemetery lawn comes from two 400,000 gal reinforced concrete storage tanks. The tanks had deteriorated, and the owner was considering replacing them in kind.

Exterior of one of the two partly buried concrete irrigation water tanks at the American Cemetery in Manila, marked 20 meters in diameter

02 · THE SOLUTION

One Layer of Glass FRP on Every Surface

When ABMC learned about QuakeWrap® FRP solutions, it found it could save 75% compared with replacement. QuakeWrap recommended a structural, corrosion-resistant glass FRP lining system, provided specifications and 3D lining details, and supplied the materials. Well-Built installed the lining by wet layup.

The dual-layer laminate, woven glass with a chopped mat, is NSF/ANSI 61 certified and impermeable as well as strong. The QuakeWrap lining details in the case study call for:

  • Cracks injected with epoxy before lining
  • QuakeBond™ 300SR resin to prime the concrete and saturate the fabric, with QuakeBond™ 220UR as the epoxy adhesive
  • One layer of 1,270 mm wide B2610G on the walls (hoop direction), floor, roof, columns and beams
  • 150 mm overlaps between strips and where the walls meet the floor and roof
  • A 0.5 mm 300SR top coat over the fabric
QuakeWrap isometric view of the Manila tank showing one layer of B2610G glass fabric on the side wall, beams, columns, floor and roof

03 · THE RESULT

75% Savings in a Fraction of the Time

The lining went in within a fraction of the time replacement would have taken. The international project team finished on schedule and within budget, with no significant issues.

ABMC saved 75% compared with replacing the tanks. The case study credits detailed 3D lining details, close collaboration, coordination and crew training.

saved vs. replacement
75%
tanks lined
2
Panorama inside a Manila cemetery water tank after glass FRP lining of the walls, columns, beams and roof
Crew in white suits pressing glass FRP liner onto the wall of a concrete settling tank

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