Epoxy Resin and Hardener

• QuakeBond™ J100WP (Waterproofing Primer)
• QuakeBond™ J201TC (Tack Coat)
• QuakeBond™ J300SR (Saturating Resin)
• QuakeBond™ 220UR (Underwater Resin)

Legal Disclaimer: The information contained herein is offered without charge for use by technically qualified personnel at their discretion and risk. All statements, technical information, and recommendations contained herein are based on tests and data which we believe to be reliable, but the accuracy or completeness thereof is not guaranteed and no warranty of any kind is made with respect thereto. Always read, understand, and comply with hazard warnings described in the products’ Material Safety Data Sheet(s) before using.

QuakeBond™ J100WP (Waterproofing Primer)

DESCRIPTION

This two part waterborne epoxy coating system is easy to mix as it uses equal volumes of the resin and hardener. It applies easily over most substrates by brushing or rolling. J100WP dries quickly, usually tack free within 1-2 hours. The material has a long pot life (3 hours) which allows larger batches to be mixed. The material cleans up easily with soap and water from tools and hands.

IMPORTANT NOTICE

After mixing Parts A and B, allow 10-15 minutes "induction" time prior to use. DO NOT use liquid material beyond four hours from mixing time. Although the product appears unchanged, poor gloss and film properties will result if material is applied after the four-hour limit. Therefore, we recommend that the applicator mix only as much material as may be used within 3 hours for best results.

CONDITIONS TO AVOID

Do not apply to base concrete at a temperature less than 55°F.

DIRECTIONS FOR USE

Thorough and complete mixing is critical. A Jiffy mixer is recommended. First mix each component separately. Carefully proportion each component at the ratio of 1 parts A (resin) to 1 part B (hardener) by volume or, if using 1-gallon kits, pour all of Part B (hardener) into Part A (resin) and mix at 400-600 RPM for 3-5 minutes. No stripes or color variation should be visible in the mix. Be sure to use an up and down motion, scraping the sides and bottom of the mixing container. After mixing, wait 10-15 minutes before application to allow for "induction" of material. Mix no more material than may be applied in 3 hours.

TIPS FOR USE

The mixed material may be thinned at up to 10% with water to improve penetration and allow for use with conventional and airless spray equipment. Temperature and humidity conditions affect the cure and tack free times of this material. Warm, dry conditions speed the cure and cool, damp conditions will lengthen the cure time. For best results, each component should be stirred prior to mixing.

QuakeBond™ J201TC (Tack Coat)

DESCRIPTION

QuakeBond™ J201TC (Tack Coat) is a two-component high-strength structural epoxy designed for vertical and overhead applications. J201-TC has an immediate high tack consistency, allowing it to hold heavy weight fabrics impregnated with J300-SR Saturating Resin in place during cure. QuakeBond™ J201TC trowels easily and has a long pot life for coverage of large areas. The convenient color-coded (“A” yellow and “B” blue) 2:1 volumetric mix ratio is user friendly. QuakeBond™ J201TC is a 100% solids formulation with low toxicity and low odor during cure.

USE

• Adhesive for bonding external reinforcement to concrete, masonry, wood, stone, steel, etc.
• Structural bonding of carbon laminates, e.g. QuakeWrap® DU50C.
• Structural bonding of fabrics saturated with QuakeBond™ J300SR resin on vertical and overhead surfaces.
• As a binder for epoxy mortar repairs.

ADVANTAGES

• Long pot life.
• High strength, high modulus, structural paste adhesive.
• Fully compatible and excellent adhesion to QuakeWrap® DU50C carbon laminate plates and glass or carbon fabrics saturated with QuakeBond™ J300SR resin.
• Paste consistency ideal for vertical and overhead applications.
• Convenient easy mix ratio, (2 volume parts of component “A” with 1 volume part of component “B”).
• 100% solvent free.
• Color coded components (Yellow & Blue) to ensure proper mixing control.
• Nearly odor-free.
• Low toxicity during cure.

COVERAGE

If the tack coat is applied at a thickness of 40 mil (1 mm) on a smooth surface, one gallon allows the coverage of 40 square feet (1 liter per square meter). Rough and uneven surfaces require more tack coat for the same area.

PACKAGING

Component “A” is supplied in 2-gallon (7.58L) containers and component “B” in 1-gallon (3.79L) containers, resulting in 3-gallon kits. Ships DOT non-regulated.

MIXING

Proportion 2 parts component “A” to 1 part component “B” by volume into a clean container. Mix thoroughly for 3 minutes using a paddle at low speed (400-600 rpm) drill until uniform color is achieved. Mix only the quantities that can be used within pot life. DO NOT THIN; solvents will prevent proper cure.

SHELF LIFE

Two years in original, unopened and properly stored containers.

STORAGE CONDITIONS

Store at 45°–100°F (7°–38°C). Avoid freezing.

CERTIFICATE OF COMPLIANCE

• Material Safety Data Sheet (MSDS) will be supplied upon request and is included with each shipment.
• Possesses 0% volatile content per EPA Test Method 24.

SURFACE PREPARATION

Surface must be clean and sound. It may be dry or damp but free from standing water and frost. Remove dust, laitance, grease, curing compounds, impregnations, waxes, foreign particles and other bond inhibiting materials from the surface. Existing uneven surfaces must be filled with an appropriate repair mortar. The adhesive strength of concrete must be verified after surface preparation by random pull-off testing (ACI 503R) at the discretion of the engineer. Minimum tensile strength of 200 psi (1.4 MPa) with concrete substrate failure is required. Blast clean, shot-blast, scarify or use other approved mechanical means to clean the substrate surface. Any sharp edges (i.e. fins, form-marks, etc.) must be ground smooth and flush. Sharp edges must be rounded to a minimum radius of ¾ in. (19 mm).

APPLICATION

Apply QuakeBond™ J201TC onto the substrate with a trowel or spatula to a nominal thickness of 40 mil (1 mm). A notched trowel may be used for this application. Before the epoxy hardens, apply saturated fabric or DU50C strips to the epoxy-coated surface. The external reinforcement must not be disturbed for a minimum of 24 hours.

LIMITATIONS

Minimum application temperature of the epoxy is 40°F (4°C). DO NOT THIN this epoxy with solvents.

FIRST AID

In case of skin contact, wash thoroughly with soap and water. For eye contact, flush immediately. For respiratory problems, remove to fresh air. Wash clothing before reuse. Consult MSDS for detailed information.

CLEANUP

Collect with absorbent material, flush with water. Dispose of in accordance with local disposal regulations. Uncured materials can be removed with approved solvent. Cured materials can only be removed mechanically.

QuakeBond™ J300SR (Saturating Resin)

DESCRIPTION

QuakeBond™ J300SR (Saturating Resin) is a two-component, high-strength, low-viscosity structural epoxy. The low viscosity and long pot life, with fast cure time is designed for high volume saturating of heavy reinforcement fabrics using our impregnator machine. Combined with carbon or glass reinforcement, J300SR Saturating Resin produces fiber composite laminates with exceptional strength, durability and chemical resistance. The convenient color-coded components and the 2:1 volumetric mix ratio (2 volume parts of component "A" are mixed with 1 volume part of component "B") is user friendly. QuakeBond™ J300SR is a 100% solids formulation with low toxicity and low odor during cure.

USE

• Saturating carbon and glass fabrics for structural retrofit applications.
• Adhesive for bonding external reinforcement to concrete, masonry & wood.
• As a moisture barrier (water-proofing) system in conjunction with QuakeWrap® carbon or glass fabrics.
• As a binder for epoxy mortar repairs.

ADVANTAGES

• Long pot life.
• High strength, high modulus, low-viscosity structural adhesive.
• Fully compatible and excellent adhesion to QuakeWrap® carbon and glass fabrics.
• Convenient easy mix ratio, 2:1 by volume.
• 100% solvent free.
• Color coded components (pigmented syrup & amber liquid) to ensure proper mixing control.
• Nearly odor-free.
• Low toxicity during cure.

COVERAGE

Applied as a saturating resin to a fabric with a density of 24 oz/yd² (813 gram/m²) achieves a yield of 75 square feet per gallon (0.55 liter per square meter). Yield varies slightly for different fabric densities.

PACKAGING

Each of the components is supplied in 55-gallon (208 L) drums or 5-gallon (19 L) containers. The kits contain three drums with a total of 165 gallons or three containers with 15 gallons correspondingly. Ships DOT are not regulated.

MIXING

Proportion 2 parts component "A" to 1 part component "B" by volume into a clean container. Mix thoroughly for 3 minutes using a paddle at low speed (400–600 rpm) drill until uniform color is achieved. Mix only the quantities that can be used within pot life. DO NOT THIN; solvents will prevent proper cure.

SHELF LIFE

Two years in original, unopened and properly stored containers.

STORAGE CONDITIONS

Store at 45°–100°F (7°–38°C). Avoid freezing.

CERTIFICATE OF COMPLIANCE

• Material Safety Data Sheet (MSDS) will be supplied upon request and is included with each shipment.
• Possesses 0% volatile content per EPA Test Method 24.

APPLICATION

Use QuakeBond™ J300SR in conjunction with our saturating machines to impregnate carbon or glass fabrics (wet lay-up process); please contact us for detailed information on operation of saturating machines. The fabrics may also be saturated manually. In that case, pour mixed J300SR onto the fabric and use a trowel or spatula to spread the resin into the fabric; it may be necessary to turn the fabric over and repeat this process, ensuring that the fabric is thoroughly saturated. Use a squeegee to remove excess resin from the fabric before installing the fabric on the structural element. Once the saturated fabric is installed, remove all entrapped air bubbles with gloved hands; a plastic laminating roller can be used as well. Do not disturb installed saturated fabric for 24 hours.

LIMITATIONS

Minimum application temperature of the epoxy is 40°F (4°C). DO NOT THIN this epoxy with solvents.

FIRST AID

In case of skin contact, wash thoroughly with soap and water. For eye contact, flush immediately. For respiratory problems, remove to fresh air. Wash clothing before reuse. Consult MSDS for detailed information.

CLEANUP

Collect with absorbent material, flush with water. Dispose of in accordance with local disposal regulations. Uncured materials can be removed with approved solvent. Cured materials can only be removed mechanically.

QuakeBond™ 220UR (Underwater Resin)

DESCRIPTION

QuakeBond™ 220UR (Underwater Resin) is a two-component high-strength structural epoxy designed for underwater application. QuakeBond™ 220UR has an immediate high tack consistency both in air and water. QuakeBond™ 220UR trowels easily and has a user friendly 2:1 volumetric mix ratio.  QuakeBond™ 220UR is a 100% solids formulation with low toxicity and low odor during cure and features a unique 12-hour turnaround to service without force cure or specialized equipment.

USE

• Adhesive for bonding external reinforcement to concrete, masonry, wood, stone, steel, etc.
• Structural bonding of carbon laminates, e.g.  QuakeWrap® DU50C.
• Structural bonding of fabrics saturated with QuakeBond™ J300SR resin on vertical and overhead surfaces.
• As a binder for epoxy mortar repairs.

ADVANTAGES

• High strength, high modulus, structural paste adhesive.
• Fully compatible and excellent adhesion to QuakeWrap® laminates and fabrics saturated with QuakeBond™ J300SR resin.
• Paste consistency ideal for underwater applications.
• Convenient easy mix ratio, (2 volume parts of component “A” with 1 volume part of component “B”).
• 100% solvent free.
• Moisture tolerant.
• 12 hour full cure.
• Tile like high gloss finish easy to clean and decontaminate.
• Environmentally sound.

COVERAGE

Packaging

MIXING

Prior to mixing, components A Resin and B Hardener should be at room temperature (60-75 F/16-24C). Pour Part B Hardener into Part A Resin. Mix for 3 minutes using a Jiffy mixer head and a mechanical drill. To ensure complete mixing, scrape sides and bottom of container and continue mixing for an additional 1 or 2 minutes. Do not mix more material than can be applied within the 30 minutes pot life. DO NOT HAND MIX. Begin application immediately – no induction time.

SHELF LIFE

Shelf life is 12 months from the date of manufacture when stored in unopened containers and under recommended conditions. Material should be stored in a dry area under cover at temperatures between 45-95F/7-35C. It is recommended that the coating components be kept inside at a minimum of 60F/16C for 24 hours prior to start of application. Keep away from heat, flame and ignition sources.

CERTIFICATE OF COMPLIANCE

• Material Safety Data Sheet (MSDS) will be supplied upon request and is included with each shipment.
• Possesses 0% volatile content per EPA Test Method 24.

SURFACE PREPARATION

Steel – Immersion Service: SSPC-SP10 Near White Blast Cleaning with 3.0-mil profile
Non-Immersion Service: SSPC-SP6 Commercial Blast Cleaning with 2.0 mil profile
Concrete – Concrete must be properly cured for a minimum of 28 days before application of coating. Surface must be entirely free of oil, grease, dirt, detergent, surface water, laitance, curing compounds, coatings or other contaminants that may interfere with adhesion. The concrete must be abrasive blasted to provide an anchor pattern (similar to 60-80 grit sandpaper min.) for adhesion. Final prepared surface should be clean and rough. Consult SSPC-SP13 – Surface Preparation of Concrete.

APPLICATION

Air and surface temperature should be between 50-90F/10-32C. Do not begin application if air, substrate or material temperature is below 50 F/10C or expected to fall below 50F/10C within 12 hours of application. Do not begin application if dew point is within 5F/3C of the temperature. Variations in temperature can affect pot life and sag properties of this material. Do not exceed 20% by volume of thinner with NSP-T1 Thinner. NSP-T1 Thinner will not clean hoses or equipment adequately. Clean up using Acetone or other Ketone Solvent. For concrete surfaces, a primer coat of either NSP 100, 101 and 110 is strongly recommended.

LIMITATIONS

This product may not cure properly in temperatures below 50 F (10 C)
All epoxies will show chalking/yellowing on exterior exposures. Application of epoxy coatings in cool temperatures and high humidity can result in the formation of amine blush. Blush may appear as a milky, white, tacky residue on the surface of the cured coating and must be removed before the application of another coat. Intercoat adhesion problems may occur if blush is not removed.

FIRST AID

CLEANUP

Collect with absorbent material, flush with water.  Dispose of in accordance with local disposal regulations.  Uncured materials can be removed with approved solvent.  Cured materials can only be removed mechanically.